A Tale of Three Guitars
This is a tale of three
guitars...okay, maybe four. I’ve spent the last few years
making guitars for myself that are similar to the Music Man
Axis style. The reason being that I have a bad back and I
was trying to make the lightest guitar I could. The modified
Axis body shape that I used has 13% less area than a
Telecaster so guitars made in this shape are automatically
lighter than Telecaster style bodies. All of the guitars I
make are mostly hollow and my best effort was a basswood and
spalted big leaf flame maple guitar that weighs four pounds,
four ounces (including strings but not counting the strap).
Last year I was doing some work on a friends Telecaster and
I realized that I missed the feel of the Telecaster. So, I
made myself a Telecaster style guitar.

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This one is spalted, quilted, colored big leaf
maple with a padauk layer and a basswood body. I took it
to a couple of gigs and realized that I had a problem -
I have very bad arthritis in my left hand. Only my
middle finger will bend or straighten at the second
knuckle. Because of this I have to play sort of
classical style with my hand completely under the neck.
When I went up above the 12th fret my hand whacked into
the horn. Since this guitar is mostly hollow I couldn’t
just shorten the horn so I decided to make a short-horn
Telecaster. I looked around the interwebs and found a
few but I didn’t like the designs. The one I ran into
most often just had a lopped off horn. Ergonomically
great, aesthetically fugly. So, I decided to design my
own short-horn. This one is quilted big leaf maple over
a walnut layer with a basswood body. The fret markers
aren’t stickers, the marquetry inlay at the 12th fret
has 24 separate pieces of wood in it.

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Within a few months of making this guitar my
band started having bass player problems (I think we’re
like Spinal Tap except that we go through bass players
instead of drummers) so I decided that we might need to
go back to being an “acoustic” trio. For that I needed
an acoustic/electric guitar. I already have a Carvin
AC275 and it’s a great guitar but, due to my arthritis,
I need a 24.07 inch scale neck (which all of these
guitars have). Solution - make my own. This entailed
learning a bunch of new things like how to cut a round
sound hole, make a rosette, bend rosewood binding, make
a 3mm top, make an acoustic bridge, and slot said
bridge. I exchanged a bunch of emails with Carvin and LR
Baggs and ended up with an LR Baggs Element VTC under
saddle pickup. I scrapped the included battery holder
and volume/tone controls and replaced them with A25K
pots and a back mounted battery box. This one is made of
roasted basswood and quilted big leaf maple. I used 18
or 19 different types of wood in the rosette and fleur
de lis (thanks to Ocooch hardwoods for their veneer
sampler).

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Immediately after I
built this guitar we solved our bass player problem
but, being bored, I decided to try something I’d
always wanted to do - make a stealth guitar. That is,
one with the pickups completely under the drop top. I
had heard about people considering doing this and
there was a bunch of noise about the Brad Paisley
Secret Agent pickup but I couldn’t find a guitar with
no visible pickups (other than ones with wood pickup
covers of course). I did a lot of thinking about how
to get the pickups as close to the strings as
possible. To this end I decided to recess the bridge,
lower the neck, and recess the underside of the top
where the pickups would reside. I used Fishman Fluence
Open Core active humbuckers (just like in the blue
guitar above) thinking that these would be powerful
enough to work at a distance of between eight and nine
millimeters from the strings. The body is roasted
basswood and spalted hard maple. One of the reasons
for trying this little experiment is that it seems a
shame to pay a hundred bucks or more for a beautiful
wood drop top and then cover it up with a pickguard or
mounting rings. BTW, all of these guitars have
pickguards - 5mm laminating sheets from Amazon. If you
look real close you might be able to see them. These
let the beauty of the wood show but protect it from
pick damage. One other advantage of this type of
pickguard is that it is very inexpensive. If you need
to change pickup configuration you can just peel it
off. If you’d like to try it, search on YouTube for a
video of Frank Ford installing a clear pickguard on an
acoustic guitar.

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It worked...sort of.
If I were playing jazz this would be pretty good.
The sound was incredibly clear but, if you wanted to
give it some power, it was a bit anemic. The other
problem is that if you have any kind of string
imbalance the only way to adjust the pickup is to
move it further away from the strings. Luckily I had
my contingency plan (Plan B From Outer Space) - cut
through the top and mount the pickups with the
mounting screws on the top. Since the pickups are
mounted through the back this gives you a very clean
top. Here’s the back.

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The pickup covers
are secured with screws but the control cavity
covers are held on with 5x2mm neodymium magnets.
Here’s the top.

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Note that the
fingerboard sits flat on the top like an acoustic
guitar. I started playing this at gigs and something
weird happened. I really liked the lowered bridge
and neck. It’s incredibly comfortable to play and
palm muting is much easier. I actually retrofitted
the blue guitar in this manner. The acoustic is
already like that because of the lower acoustic
bridge. Oh, BTW, if that neck looks familiar it's
because I stole it from the first Telecaster style
guitar. I gave the Telecaster body to a friend.
All of these guitars were finished with GluBoost CA glue. You can finish a neck from sanded to buffed out in about three hours with this stuff. The body takes about a day. Wait time to completely cure is about ten minutes. If you’re really impatient you can get some GluDry. Funny thing about the CA finish for the neck - it isn’t sticky on very humid days even with the high gloss finish. I’m assuming that this is due to CA glue curing in the presence of water. I’ve never liked gloss lacquer necks because, here in the deep south, they get really sticky if it’s humid.
For the curious, here’s a picture of the inside of the guitar with the back of the drop top prior to gluing together. Note that I put the copper foil shielding on the drop top before gluing it to the body. I use copper foil tape for shielding because I have yet to find any of the “shielding paint” that passes the connectivity test with a DVOM. Another thing to note is that the sides and back are about 1/4” thick. That reduced the final weight (with pickups, bridge, strings and everything else) to 5 pounds and 2.3 ounces.
All of these guitars were finished with GluBoost CA glue. You can finish a neck from sanded to buffed out in about three hours with this stuff. The body takes about a day. Wait time to completely cure is about ten minutes. If you’re really impatient you can get some GluDry. Funny thing about the CA finish for the neck - it isn’t sticky on very humid days even with the high gloss finish. I’m assuming that this is due to CA glue curing in the presence of water. I’ve never liked gloss lacquer necks because, here in the deep south, they get really sticky if it’s humid.
For the curious, here’s a picture of the inside of the guitar with the back of the drop top prior to gluing together. Note that I put the copper foil shielding on the drop top before gluing it to the body. I use copper foil tape for shielding because I have yet to find any of the “shielding paint” that passes the connectivity test with a DVOM. Another thing to note is that the sides and back are about 1/4” thick. That reduced the final weight (with pickups, bridge, strings and everything else) to 5 pounds and 2.3 ounces.

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As for the control and
pickup cavity covers; yes, I cheated. I used a
Sculpfun S10, 10 watt diode laser (with blower -
about $700) to cut out the control cavity covers
from the body. That’s why the grain matches on the
back. You can do almost the same thing by hand using
a template and whatever wood you want although the
grain won't match.